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Industrial Surge · Americas · Procurement

Boeing's Nearly $2B St. Louis Expansion Supports F-47 Production Line Push; First Flight Targeted for 2028

Air Force Brig. Gen. Timothy Helfrich said a full F-47 sixth-generation fighter production line is "not too far away" as Boeing nears completion of a $1.8 billion facility expansion in St. Louis. The expansion includes an 880,000-square-foot assembly building and radar cross-section test facility, with Phase 1 expected to open in 2026 and full completion in 2030; first flight remains targeted for 2028 and initial operational service in the early 2030s.
AI synthesis, editor-reviewed · 1 source · September 29, 2026
Photo: The War Zone

The St. Louis expansion is infrastructure for a capacity problem that is not hypothetical: three active fighter lines producing for a force that needs all three to run hot simultaneously is a bottleneck that the Hill has already begun to price into industrial-base supplementals. If the F-47 line opens in 2030 and the Air Force wants 185 jets in service by the mid-2030s, Boeing is committing to a 5-7 year production run at a rate that will compete directly with F-15EX sustainment on the same floor—a constraint that will surface in the first LRIP contract negotiation.

WHY IT MATTERS

Boeing is locking in the third active U.S. fighter production line at a moment when the Air Force has publicly named fighter capacity as a strategic constraint—one Helfrich explicitly tied to sustaining F-35 and F-15EX output while adding the F-47 and Collaborative Combat Aircraft drone production.

The 2028 first-flight gate and 2030 facility completion align, meaning full-rate production can begin roughly when the F-35 and F-15EX lines reach their own saturation points. Watch whether the Air Force's stated minimum of 185 F-47s holds in the FY27 FYDP or if competition for St. Louis capacity with other primes forces a replan.

WHAT THIS DOESN’T TELL US

What is the actual production rate Boeing is targeting for the F-47 line once it reaches full capacity—units per month or per year—and does it match the Air Force's acquisition timeline for 185 jets?

Sources: The War Zone
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